Improving ground for infrastructure
The long term performance of infrastructure assets such as railways, roads, airports, harbours and buried utilities is greatly affected by the condition of the soil on which they are constructed. It is possible that soil conditions can deteriorate over time due to external forces such as water ingress which can wash out fines or due to the impact of clay shrink swell behaviour or due to excessive dynamic loading and vibration damage to name a few.
Geobear delivers engineered ground improvement solutions, which consolidate the soil, increasing bearing capacity and reducing future settlement – quickly, cleanly, and without disrupting operations.
Challenges in infrastructure ground consolidation
Ageing assets
Much of the UK’s infrastructure was built many decades ago for much lower traffic volume and imposed loads. This could mean that the current designs and construction are not sufficient to prevent overstressing of the ground on which they are constructed. The overstressing leads to excessive and uneven settlement, which leads to rapid deterioration of the asset.
Weakened soils
Existing soil conditions can deteriorate over time due to external forces such as water ingress which can wash out fines or due to the impact of clay shrink swell behaviour or due to excessive dynamic loading and vibration damage. As the soil becomes weaker, bearing capacity is lowered and excessive and uneven settlement increases.
Operational disruption
Traditional civil engineering methods, such as excavation and replacement, cementitious grouting, deep foundations or piling most often require heavy construction equipment. These methods are highly disruptive and require a lot of space to be executed safely, this often means road or rail line closures and blockages. This level of disruption to operational schedules is often unacceptable.
Environmental impact
The environmental impact of traditional engineering solutions is generally quite high due to the level of disruption and nuisance caused and a generally higher carbon footprint when compared to Geopolymer solutions.
Specific applications
Geobear’s ground improvement solutions are trusted across a wide range of assets:
Rail infrastructure
Improving and strengthening the subgrade underneath railway ballast layers.
Airport pavements
Strengthening the subgrade beneath concrete runways and taxiways
Ports and harbours
Strengthen ground and preventing subsidence by water ingress
Highway pavements
Improving the ground beneath rigid and flexible pavements to extend asset life.
Structural loading
Bearing capacity improvement and settlement reduction below infrastructure.
Benefits of Geobear
Minimal disruption
Our no-dig process means you can stay operational while we work.
Faster completion
Projects take days, not weeks, with resins curing in as little as 15 minutes.
Cost-effective
Less labour, less downtime, and no costly rebuilds.
Lower carbon footprint
Around 75% lower carbon impact compared with cement-based methods.
Our process
Every site is unique, so our engineers start with a detailed survey and design a detailed treatment plan tailored to your project. This will specify exactly where the geopolymer is to be injected and at what level and in what quantities.
Geobear has a range of 22 different geopolymers which have differing performance characteristics, the engineers will choose the one which is best suited for your project.
The geopolymer is installed via 12mm diameter temporary steel tubes, which are drilled into the ground to the required depth. The geopolymer is injected in liquid form which then rapidly expands in-situ into a hardened material with specific engineering properties. The expansion compacts loose granular materials and fills any voids which might be present. In clay soils the geopolymer works by reinforcing the soil with an interlocking network of hardened geopolymer layers. The net result in both cases is an increase in bearing capacity, which leads to a reduction in long term settlements. The reaction profile of the geopolymer is very quick in comparison to cementitious grouts, gaining 90% of its compressive strength within 15 minutes and then fully cured within 1 hour.
Throughout the process, we monitor movement and pressure in real time – ensuring precision, control, and reliable results. Specified performance can be measured via in situ penetration testing.
Case Studies
Our solutions have been applied across every infrastructure sector. Explore how we’ve solved ground improvement challenges for clients.
Bridport Harbour Wall
Geobear delivered a non-intrusive solution to compact very loose granular soils and fill voids.
Rail Transition Zone
Geobear stabilised a critical transition zone on the Dublin–Cork line, improving track stiffness.
Long Eaton Library
Geobear delivered ground improvement and underpinning at the Grade II listed Long Eaton Library.
Discuss a site
Every ground challenge is different. Speak to our engineers today and we’ll design the right ground improvement solution for your site.