Utilities
Challenge
Road collapse and sewer failure triggered by vibratory piling destabilised loose made ground and sands to 5m depth, halting excavation and creating immediate risk of further collapse.
Solution
Geobear delivered targeted geopolymer injections to 6.3m depth, strengthening soils and restoring stability within two weeks, enabling safe continuation of sewer replacement works without further ground disturbance.
Maximum treatment depth
To complete stabilisation works
Grid injection spacing for uniform ground improvement
Following a severe roadway collapse and sewer failure caused by third-party vibratory piling, Anglian Water engaged Geobear for emergency ground stabilisation at a site in East Anglia - see figure 1. The underlying loose made ground sands had become dangerously unstable, halting further excavation.
Figure 1

Within a highly efficient two-week programme, Geobear utilised targeted geopolymer injections down to 6.3 metres to stabilise the soils around the 5.3-metre-deep sewer line. This non-disruptive solution successfully restored the ground's strength to its pre-failure condition. Ultimately, Geobear's swift intervention eliminated the risk of further collapse, allowing developers to safely proceed with vibration-free cofferdam installation and sewer replacement.
The Key Issue: The roadway at Barton Road suffered a collapse, severe settlement, and subsequent sewer failure. This was caused by a care home developer's use of vibratory sheet piling , which disturbed loose made ground and underlying running silts and fine sands beneath the road, resulting in a loss of ground competency down to a depth of up to 5 meters.
Why Geobear: Anglian Water urgently needed to restore the ground to its original pre-failure condition to safely excavate and relay new sewers. They turned to Geobear because of an existing strong relationship and our proven expertise in delivering non-disruptive, emergency ground strengthening solutions.
Design & Technical Outputs:
Geobear used proprietary software to design the ground improvement solution which is adapted from the theory developed by Dominijanni and Manassero (2014). This method requires determination of the soil type and initial density as measured in equivalent SPT (N1)60 values. Figure 2 shows the initial values for the site and specified target which varied between 4 and 8.
Figure 2: Initial Equiv. SPT (N1)60 Values and Target vs Depth

The software calculates the required mass, depth of treatment and injections spacings of the geopolymer to achieve the target. The design was as follows:
Crucially, we included transition zones at either end of the treatment area to prevent creating overly stiff zones that could lead to future differential settlement on the road surface. The injection plan is shown as Figure 3.
Figure 3: Injection Plan

A typical section of the works is shown in Figure 4.
Client Wider Benefits: Geobear's emergency intervention was completed highly efficiently over a two-week duration. Our non-disruptive ground improvement allowed the developers to safely proceed to the next phase—installing a new coffer dam via vibration-free hydraulic pressing—without further risk to the infrastructure.
Figure 4: Injection tubes

The project successfully reinforced and consolidated the compromised granular made ground and underlying silty sands meeting the design targets as specified, see Figure 5 which shows the initial and final results.

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